As you know Rails does bad on handling file upload, a large file will block your Rails app a long while, make it busy on receiving the file and can't give response to other visitors, make them upset and leave you alone.

One solution is using merb to handle file upload for rails. The latest Merb that build on Rack(a cool framework who help you dealing with all kinds of http servers) does a really good job on uploading.

First, install merb:

sudo gem i merb

Second, create a merb app in your rails dir:

merb-gen app uploader
cd uploader

You can ignore all other files except config/rack.rb, this is the only file we need to modify. Currently there's only one line in the file:

run Merb::Rack::Application.new

this line will ask merb to handle the http request come from rack. Let us change this:

require 'cgi'

class File
  def to_s
    path
  end
end

# build a new handler to handler rack's request
  class Uploader 
    def call(env)
      # leverage merb's utility to parse the request.
      # Merb will save the file to a tempfile and save the tempfile's path in request's param
      request = Merb::Request.new(env)

      params = request.params

      # pass the params directly to the real (rails) app
      result = post("http://someplace.com/api", hash_to_params(params)).split("\n")[-1]
     
      # processing result or just ignore it ...
    end

    private

    def post(url, params="")
      curl_cmd = "curl -H \"Content-type: application/x-www-form-urlencoded\" #{url} -d \"#{params}\""
      puts "curl_cmd = #{curl_cmd}"
      f = IO.popen(curl_cmd +" 2>&1")
      result = f.read
      f.close
      result
    end

    def hash_to_params(hash)
      hash.map do |k, v|
        if v.kind_of? Hash
          h = {}
          v.each { |kk, vv| h["#{k}[#{kk}]"] = vv }
          hash_to_params h
        else
          "#{k}=#{CGI.escape v.to_s}"
        end
      end.join("&")
    end

  end

run Uploader.new

At last,  run merb up ("merb -p 1234 -c 1 -e production -d") and config your apache/whatever to redirect all request to /uploader to port 1234(Your merb uploader is listening here!).

Pretty easy, isn't it?